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تاریخ : سه شنبه 11 خرداد 1395
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طراحی کامل یک قالب احتمالا چالش برانگیز ترین کار در زمینه پردازش پلاستیک ها و به خصوص در قالب های تزریق پلاستیک به شمار می رود. پارامترهای موثر قالب عبارتند از: کیفیت، عملکرد، سودآوری قطعات پلاستیکی و... همچنین تکنولوژی پیشرفته کامپیوتر و نه پیچیده نرم افزارهای تحلیل (CAE) می تواند جایگزین تجارب مفید مهندسین طراح قالب گردد. به همین دلیل کتاب Castrow به مهندسین پلاستیک خاص اشاره می نماید، در این ویرایش از کتاب 130 طرح قالب و ساخت آن به کتاب افزوده شده است. هر یک از این طرح ها در واقع در صنعت ساخته شده، تست گردیده و محصول پلاستیکی را موفقیت تولید نموده است.
کتاب قالب های تزریق به انضمام 130 طرح قالب اثبات شده (Injection Molds, 130 Proven Designs)، یکی از بهترین کتاب ها در زمینه طراحی قالب های تزریق می باشد. موضوعی که در این کتاب بسیار حائز اهمیت است، وجود 130 طرح (نقشه فنی) از قالب های تزریق است که همگی در صنعت طراحی، تست و ساخته شده اند (بخش 3 از فهرست کتاب را در زیر ملاحظه بفرمایید).
طراحان می توانند از این طرح های آماده (نقشه های فنی قالب) در طراحی های خود الگو برداری نمایند و این کتاب می تواند برای طراحان قالب های تزریق بسیار مفید واقع گردد. این کتاب مشتمل بر 326 صفحه، در 3 فصل، به زبان انگلیسی، همراه با تصاویر به ترتیب زیر گردآوری شده است:
Chapter 1: Principles of Mold Design
- Types of Injection Molds
- Types of Runners and Gates
- Temperature Control in Injection Molds
- Types of Ejectors
- Types of Undercuts
- Special Designs
- Standard Mold Components
- Status of Standardization
- Material Selection
- Surface Treatment Methods
- Special Materials
- Molds for Processing Thermosets
- Molds for Processing Elastomers
Chapter 2: Special Design Features of the Mold Examples
Chapter 3: Examples
- Single-Cavity Injection Mold for a Polyethylene Cover
- Two-Cavity Unscrewing Mold for a Glass-Fiber-Reinforced Polyamide Threaded Plug
- Injection Mold for the Body of a Tape-Cassette Holder Made from High-Impact Polystyrene
- Five-Cavity Injection Mold for Tablet Tubes Made from Polystyrene
- Four-Cavity Injection Mold for a Polyamide Joint Element
- Mold Base with Interchangeable Inserts to Produce Standard Test Specimens
- Two-Cavity Rotary Core Mold for a Polyacetal Pipe Elbow
- Hot Runner Injection Mold for Car Front Fender
- Injection Mold for Magnifying Glass Frame with Handle
- Two-Cavity Injection Mold for a Glue Dispenser Made from High- Density Polyethylene (PE-HD)
- Four-Cavity Injection Mold for a Housing Made from Acrylonitrile- Butadiene-Styrene (ABS)
- Four-Cavity Injection Mold for a Nozzle Housing Made from Polyamide
- Single Split Cavity Mold for a Threaded Plug Made from Polyacetal
(POM) - Molding a Container with External Undercuts
- Injection Mold with Reduced Opening Stroke for Milk Crates
- Two-Cavity Injection Mold for Recessed Refrigerator Handles Made from Polyamide
- Injection Mold for a Grass Catcher Made from Polypropylene
- Injection Mold for Hose Connectors Made from Polyamide 6.6
- Two-Cavity Injection Mold for the Coil Form of an Auxiliary Relay
- Two-Cavity Injection Mold for a Housing Made from Polypropylene
- Four-Cavity Injection Mold for Producing a Thrust Screw Made from Polyacetal
- Mold for a Pump Housing and Pump Piston Made from Polyacetal
- Hot-Runner Injection Mold for Two Film Spools Made from High- Impact Polystyrene
- Injection Mold for an Angle Fitting
- Mold for Bushings with Concealed Gating
- Injection Mold for the Valve Housing of a Water-Mixing Tap Made from Polyacetal
- Mold for a Lid with Three Threads Made from Polyacetal
- Two-Cavity Injection Mold for Coupling Sleeves Made from Polyamide
- Injection Mold for the Housing of a Polypropylene Vegetable Dicer
- Two-Cavity Injection Mold for a Polypropylene Toy Tennis Racket
- Two Injection Molds with Two-Step Ejection Process
- Injection Mold for a Polypropylene Container with a Threaded Neck
- Three-Plate Injection Mold with Stripping Device for a Precision
Magazine - Three-Cavity Injection Mold for a Cosmetic Cream Container with a
Threaded Lid - Mold for a Polyamide V-Belt Pulley
- Cavity Hot-Runner Stack Mold for Yoghurt Cups Made from Polypropylene
- Cavity Stack Mold for Covers Made from Polypropylene
- Cavity Stack Mold for a Case Made from Polypropylene
- Four-Cavity Hot-Runner Stack Mold for Producing Automotive Inner
Sill Trim Made from Polypropylene - Hot-Runner Stack Mold for a Water Distribution Block Made from
Polypropylene - Cavity Stack Mold for Lozenge Box Made from Polystyrene
- Two-Cavity Injection Mold for a Back Light Casing Made from ABS
- Cavity Stack Mold with a Hot-Runner System for Runnerless
Molding of Polystyrene Container Lids Using Direct Edge Gating - Cavity Hot-Runner Stack Mold for Dessert Cups Made from
Polypropylene - Hot-Runner Mold for Bumper Fascia Made from Thermoplastic
Elastomer - Four-Cavity Hot-Runner Mold for Threaded Covers Made from SAN
- Two-Cavity Hot-Runner Mold for Trim Bezels Made from ABS
- Four-Cavity Hot-Runner Mold for Control Flap Made from Polyacetal
Copolymer - Cavity Hot-Runner Mold for Seals Made from Thermoplastic
Elastomer (TPE) - Eight-Cavity Hot-Runner Mold for PP Toothpaste Dispenser
- Two-Cavity Hot-Runner Mold for Tubs Made from Polyethylene
- Two-Cavity Hot-Runner Mold for Production of Connectors Made
from Polycarbonate - Four-Cavity Hot-Runner Unscrewing Mold for Cap Nuts Made from
Polyacetal (POM) - Four-Cavity Hot-Runner Mold with a Special Ejector System for
a Retainer Made from Polypropylene - Cavity Two-Component Injection Mold for Microswitch
Covers Made from Polyamide and Thermoplastic Elastomer - Cavity Hot-Runner Mold for Production of Packings Made from
Polyethylene - Cavity Hot-Runner Mold with Edge Gates for Bushings Made from
Polyacetal Copolymer - Hot-Runner Mold for a Polycarbonate Sight Glass
- Two-Component Injection Mold for Drink Can Holders Made from
Polypropylene and Ethylene-Propylene Terpolymer - Hot-Runner Mold for Polypropylene Clamping Ring with Internal
Undercut around the Circumference - Injection Mold for Compact Discs Made from Polycarbonate
- Single-Cavity Injection Compression Mold for a Cover Plate Made
from Unsaturated Polyester Resin - Two-Cavity Injection Compression Mold for a Housing Component
Made from a Thermosetting Resin - Injection Compression Mold for a Plate Made from Melamine Resin
- Five-Cavity Unscrewing Mold for Ball Knobs Made from a Thermoset
Resin - Four-Cavity Injection Mold for a Thin-Walled Housing Made from a
Thermosetting Resin - Thermoset Injection Mold for a Bearing Cover
- Eight-Cavity Injection Mold for Manufacturing Bellows Made from
Silicone Rubber - Two Injection Molds for Overmolding of Polyamide Tubing for
Automobile Power Window Operators - Single-Cavity Injection Mold for a Housing Base Made from Polycarbonate
- Connector of Glass-Fiber-Reinforced Polyamide with Opposing
Female Threads - Cylindrical Thermoplastic Container with Reduced-Diameter Opening a Study in Part Release
- Single-Cavity Injection Mold for a Lighting Fixture Cover Made from
Polymethylmethacrylate (PMMA) - Injection Mold for a Housing of Polycarbonate with a Thread Insert
- Mold for Long, Thin, Tubular Parts Made from Polystyrene
- Insulated Runner Mold for Three Specimen Dishes Made from
Polystyrene - Single-Cavity Injection Mold for a Polypropylene Emergency Button
- Eight-Cavity Injection Mold for Battery Caps with Undivided External
Thread and Sealing Cone - Injection Mold for a Curved Pouring Spout
- Injection Mold for an ABS Spectacle Frame
- Two-Cavity Injection Mold for a Cover Made from Glass-Fiber
Reinforced Polyamide - Two-Cavity Two-Component Injection Mold for a PC/ABS Bezel
with a PMMA Window - Two-Cavity Injection Mold for Runnerless Production of Polycarbonate Optical Lenses
- Injection Mold with Hydraulic Core Pull for a Cable Socket
- Eight-Cavity Hot-Runner Injection Mold for Polyethylene Caps
- Four-Cavity Injection Mold for Pipets
- Two-Cavity Mold for Water Tap Handles
- Two-Cavity Injection Mold for the Automatic Molding of Conveyor
Plates onto a Wire Cable - Cavity Hot-Runner Mold for Producing Curtain-Ring Rollers
Made from Polyacetal Copolymer - Injection Mold with Attached Hydraulic Core Pull for Automatic
Measuring Tube Production - Three-Cavity Injection Mold for Liquid-Measuring Cylinders
- Cavity Hot-Runner Injection Mold for Polyacetal Spool Cores
- Two-Cavity Hot-Runner Mold for Loudspeaker Covers Made from
Polyacetal - Injection Mold with Air Ejection for Polypropylene Cups
- Molds for Manufacturing Optical Lenses
- Two-Cavity Injection Mold for a Polycarbonate Steam Iron Reservoir
Insert - Injection Mold with Pneumatic Sprue Bushing for a Headlight Housing
Made from Polypropylene - Injection Mold for a Mounting Plate (Outsert Technique)
- Twelve-Cavity Hot-Runner Mold for a Polyphthalamide (PPA)
Microhousing - Two-Cavity Injection Mold for Handle Covers Made from Glass-
Fiber-Reinforced Polyacetal - Four-Cavity Injection Mold for Thin-Walled Sleeves Made from
Polyester - Injection Mold for a Thermoplastic Microstructure
- Injection Mold for Production of Adjustable Climate Control Vents
via 3-Shot Molding - Two-Cavity Hot-Runner Injection Mold for an ABS Cover
- Six-Cavity Injection Mold for Retaining Nuts with Metal Inserts
- Single-Cavity Injection Mold for a Switch Housing Made from
Polyacetal - Single-Cavity Injection Mold for a Snap Ring Made from Polyacetal
- Injection Mold for High-Density Polyethylene (PE-HD) Trash Can
Lids - Single-Cavity Hot-Runner Injection Mold for an Air Vent Housing
Made from Acrylonitrile Butadiene Styrene (ABS) - Single-Cavity Hot-Runner Injection Mold for an ABS Housing
- Single-Cavity Runnerless Injection Mold for a Polystyrene Junction
Box - Four-Cavity Hot-Runner Injection Mold for a Polyamide 6,6 Joining
Plate - Cavity Hot-Runner Stack Mold for Hinged Covers
- Cavity Mold with Cold-Runner System for Liquid Silicone Rubber
(LSR) Caps - Two-Cavity Injection Mold for a Styrene-Acrylonitrile Safety Closure
- Four-Cavity Unscrewing Mold for Threaded Polypropylene Closures
- Four-Cavity Injection Mold for Polyester Dispenser Heads
- Two-Cavity Injection Mold for PMMA Lighting Fixture Cover
- Two-Cavity Injection Mold for Polyacetal Hinges
- Eight-Cavity Injection Mold for PE-HD Threaded Caps
- Two-Cavity Cold-Runner Injection Mold for Thermoset Ashtrays
- Single-Cavity Mold for a Polypropylene Cutlery Basket
- Two-Cavity Injection Mold for Cover Plates
- Single-Cavity Injection Mold for Polystyrene Caps (Mold Frame with
Interchangeable Inserts) - Single-Cavity Injection Compression Mold for Thermoset V-Belt
Pulley (Injection Transfer Mold) - Eight-Cavity Cold-Runner Injection Mold for Thermoset Elastomer
Strain Reliefs - Single-Cavity Injection Mold for a PE-HD Clothes Hanger Produced
via Gas-Assisted Injection Molding - Single-Cavity Injection Mold for a Syringe Shield Produced via
Metal Injection Molding (MIM) - Three-Station Mold for a Handtool Handle
- Four-Cavity Injection Mold for Couplings Produced via Metal
Injection Molding (MIM)
جهت دانلود کتاب قالب های تزریق به انضمام 130 طرح قالب اثبات شده (Injection Molds, 130 Proven Designs)، بر لینک زیر کلیک نمایید:
کتاب قالب های تزریق به انضمام 130 طرح قالب آماده اثبات شده
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:: موضوعات مرتبط: کلیه گرایش ها، قالب های تزریق پلاستیک، ،